Disk Imaging and File Backup for Windows 7, Vista, XP and Server 2003/2008 RSS 2.0
# Tuesday, September 23, 2008

How to create a bootable Linux USB stick


If your PC doesn’t have a CD/DVD drive then there is no way to boot your PC into the rescue environment using the supplied CD/DVD images. However, just about every modern PC has the capability to boot from a USB flash drive (memory stick) and fortunately there is a free utility to convert your Linux CD image into a bootable USB stick.

In this tutorial I’ll show you the simple steps required to create a USB stick that boots into the Macrium Reflect Linux rescue environment.

Prepare your USB stick
Make sure your USB stick is formatted as FAT16. It must be FAT16 not FAT32 or NTFS. FAT16 is nearly always abbreviated to just FAT in most Windows operations.

Please note: The maximum size of the USB stick is 4GB. Unfortunately larger devices cannot be formatted as FAT16.

Open ‘My Computer’, right click on your USB drive and select properties:

If the ‘File system’ isn’t FAT then you’ll need to format the USB stick as FAT16 (FAT). Right click on the drive and select ‘Format’.

  

Make sure that FAT is selected as the file system. It’s best to leave the ‘Quick Format’ option un-checked.

Note: If you receive a message saying ‘Windows was unable to complete the format’ then in some cases the format has actually finished and this message can safely be ignored.

 

Create the Linux ISO image
We need to create an image of the bootable CD so we can transfer the contents to the USB stick.

  1. Start Reflect, click the ‘Other Tasks’ panel, and then click the ‘Create a boot-able Rescue CD’ option.



  2. The Rescue CD wizard will open.

     

    Ensure that the Linux option is selected and click 'Next'.

  3. The next Wizard page is the burn page.




    Click the CD/DVD burner drop-down list and select ‘Create ISO image file’

  4. ClickFinish’ and choose a location for your image file. For this example we’ll choose c:\rescue.iso’ as the destination.

 

 

Copy the ISO image contents to your USB stick
To make your USB stick bootable with the contents of your Linux boot image we need to download a free utility called ‘UNetbootin’ from here: http://unetbootin.sourceforge.net/ . Choose the ‘download for Windows’ option and save the file to your desktop or anywhere you can easily access it.

  1. Double click ‘unetbootin-windows-282.exe’. The following dialog is displayed:



  2. Choose the Diskimage option and enter/select the path to your image file created previously.

  3. Select ‘USB Drive’ as your target disk type and choose your USB stick drive letter in the drop down list.

  4. Click ‘OK’ to copy the image files and make the USB stick bootable.


 

That’s it! You’ve made a bootable USB stick.  When you restart you should see the Linux rescue environment loaded from the stick.

Note: You need to make sure that USB booting is enabled in your BIOS. Please refer to your BIOS manual or help guide. If you don’t have access to these then you’re bound to find information on your BIOS configuration for USB booting if you search the internet.


Admin  Tuesday, September 23, 2008 2:29:13 PM (GMT Standard Time, UTC+00:00)  #    Comments [4] -
Tutorials
Thursday, September 25, 2008 2:06:30 AM (GMT Standard Time, UTC+00:00)
Hi Nick,

Great article. It appears from the screenshot you have performed this procedure with a 1 GB flash drive and you indicated it must be formatted as FAT (FAT16). If you have a larger flash drive (say 2GB - 16GB) should it (can it) still be FAT formatted rather than FAT32 or NTFS formatted?

Many thanks.

Kind regards,
Brenton
Thursday, September 25, 2008 8:26:21 AM (GMT Standard Time, UTC+00:00)
Hi Brenton

'UNetbootin' uses a version syslinux which only recognises FAT16. There is a limit of 4GB for the FAT16 file system so if you have a flash drive larger than 4GB you have a problem. It is possible to re-partition flash drives into smaller partitions but this is extremely complex. It would probably be easier to use a later version of syslinux that supports FAT32. I'll have to look at this in greater detail and see if there is a workable solution.

Kind Regards
Nick
Thursday, September 25, 2008 10:47:14 AM (GMT Standard Time, UTC+00:00)
Hi Nick,

Many thanks for clarifying the 4GB limit for FAT16 formatting of a flash drive. I'll keep this in mind if I create a bootable linux stick.

Kind regards,
Brenton
Tuesday, May 26, 2009 1:42:00 PM (GMT Standard Time, UTC+00:00)
Great article! You may want to add that the ISO image is only 7MB large...so in this day and age, any memory stick should work just fine...anything larger than an 8MB memory stick, that is. :)


-Fred
Fred
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